Double Deep Pallet Racking System​

Double Deep Pallet Racking System​

Double Deep Racking System is a type of high-density storage solution used in warehouses to maximize storage capacity while reducing the need for excess aisle space. It is similar to traditional selective racking but offers more efficient use of space by allowing pallets to be stored two deep, meaning that each rack bay can accommodate two pallets stacked one behind the other, rather than just one.
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Guangzhou HEDA Shelves Co., Ltd. is one of the most reliable manufacturers and suppliers of double deep pallet racking system​ in China, featured by quality products and good price. We warmly welcome you to buy high-grade double deep pallet racking system​ from our factory. Welcome to view our website for more company information.

 

What is Double Deep Racking System

 

Double Deep Racking System is a type of high-density storage solution used in warehouses to maximize storage capacity while reducing the need for excess aisle space. It is similar to traditional selective racking but offers more efficient use of space by allowing pallets to be stored two deep, meaning that each rack bay can accommodate two pallets stacked one behind the other, rather than just one.

 

double deep racking system

 

Product Parameter

Product Name

Double Deep Racking System

Material

Q235 Cold-rolled Steel

Product size

Length: 2300 / 2500 / 2700 / 3000 / 3300 / 3600 / 3900mm

Width: 900 / 1000 / 1100 / 1200mm

Height: 2000-6500mm

Thickness

column:1.5mm, 2.0mm

Load capacity

800-5000 kg per layer

Layers

2-5 adjustable layers (can be custom made)

Color

RAL color; As per customer's requirement

Surface

Electrostatic spray surface

Feature

Anti-rust, Corrosion-protection

Guarantee period

5 years warranty

Remark

OEM&ODM accepted

Relevant Certificate

CE/ROHS/ISO:9001

Use area

Warehouse, factory, storage place

Structure

Knock down structure, easy assembling, convenient for delivery

Function

storage goods, rack, storage

Product range

warehouse, storage place

 

Features:

Increased Storage Density: By storing two pallets deep in the same bay, the system helps optimize the vertical space of a warehouse without requiring additional aisle space.

Forklift Access: Specialized equipment, such as reach trucks, is used to access the pallets in the deeper rows. This allows warehouses to maintain efficient inventory management and maximize space.

Ideal for Bulk, Uniform Products: The system is most effective when storing uniform goods in bulk, such as beverages, canned goods, or spare parts.

 

How Double Deep Racking Works:

 

The Double Deep Racking System has a similar structure to conventional selective racking, but with deeper storage lanes. Instead of being able to access each pallet directly, the system stores pallets two rows deep.

 

To retrieve the pallets stored in the second position, forklifts must first access the front pallet and then move it to access the one behind it. This system is often paired with the Last In, First Out (LIFO) inventory method, although it can be customized for First In, First Out (FIFO) operations as well.

 

Applications of double deep racking:

 

  • Wholesale Distribution Centers: For high-volume, uniform products like packaged goods.
  • Food & Beverage Industry: Cold and dry storage for food products.
  • E-commerce Warehouses: Storing bulk items with easy access.
  • Automotive and Spare Parts: Organized storage of parts and components.
  • Pharmaceutical Warehouses: Storage for temperature-sensitive medical supplies.
  • Retail & Hypermarket Warehouses: Efficient storage for high-volume retail goods.
  • Chemical Storage: Organized storage of hazardous materials.
  • Apparel and Fashion: Optimizing storage for clothing and accessories.
  • Consumer Electronics: Storing electronic products in an organized, space-efficient manner.
  • Document Storage: Efficient archival storage of files and documents

 

How to get a floor plan for your warehouse?

1. Send the information of your pallet with goods including length, width, height and weight.

Or let us know size and loading capacity for the racks your need.

2. Send a layout of your warehouse.

And you can get complete design for your warehouse.

rack

 

Successful Cases

Our Company's market cover 100+ countries, with 5000+ project experience. heda shelf supply one-stop solutions and free layout design. We have many successful case, such as Multi-level Mezzanine system in Thailand, 1000 Sqm New Mezzanine Floor Project With Lift, Multi-level Mezzanine In UAE Is Installing and so on, learn more, pls contact heda shelves.

successful case

 

Why choose hEDA Double Deep Racking:

 

1.We have a wide range of product category for you to choose,from related products to fashion design.

2.We have bureau veritas certification and EC Declaration of conformity.

3.We use thick steel and guarantee high coating quality.

4.We provide installation drawings and video instruction for free.

5.Annual production capacity:15000 sets of shelves

6.Since 2001,Factory + trade,factory more than 13000m²;office area 500m² in pazhou,near guangzhou international convention center.

7.We offer OEM/ODM service with our own strong innovation ability.

 

Company Information

HEDA Shelves Co., Ltd was founded in 2001. We specialize in designing, manufacturing, selling and installing all types of warehouse racks, storage shelves and tool display racks, etc.

Up till now, our factory has workshops occupying a floor area of more than 13000 square meters and 150 workers. Heda own powerful technical strength, advanced manufacturing equipment. Such as Tube cutting saw, Tube punching machine, Guillotine shear machine, Punching machine, Plate bending machine, Spot welding machine. Our scientific design, delicate workmanship, satisfactory quality and reasonable price make our corporate image perfect.

We Attend Canton Fair from 2012 to 2019, each year 2 times. Also,We Attend other famous exhibitions, such as Expo Ferretera, PROMAT, Material Handling Middle East and so on.

heda shelf company and factory01

 

FAQ

 

When Should You Use Double Deep Racking?

Double deep racking is best suited for:

Warehouses with high volumes of similar products.

Environments where maximizing storage density is crucial, such as cold storage or bulk storage facilities.

Businesses that do not require immediate access to all inventory items and can manage with limited SKU variety

 

What Types of Products Are Best Suited for This System?

This racking system works well for:

Non-perishable items or products with medium to long shelf lives.

Bulk items that are stored in multiple pallets per SKU.

Environments where high turnover rates are expected but immediate access is not critical.

 

How does Double Deep Racking differ from Selective Racking?

Selective Racking allows direct access to every pallet stored in the warehouse, with one pallet per rack space.

Double Deep Racking stores two pallets per rack, which reduces the number of aisles needed but requires specialized equipment to access the second pallet.

 

Can I use Double Deep Racking for FIFO (First In, First Out) inventory management?

Yes, while Double Deep Racking is generally used with LIFO (Last In, First Out) inventory systems, it can be adapted for FIFO by using additional mechanisms such as pallet flow systems or dynamic racking systems. This makes it suitable for perishable goods like food products, where items must be rotated regularly.

 

What are the space requirements for Double Deep Racking?

Double Deep Racking requires wider aisles compared to selective racking systems, as forklifts must be able to maneuver to access the second pallet in the rack. Typically, the aisle width depends on the type of forklift used and the depth of the racking, but it is generally about 2-3 meters for standard forklifts and can be reduced with specialized narrow aisle equipment.

 

Can Double Deep Racking be used in cold storage or freezers?

Yes, Double Deep Racking can be adapted for cold storage environments. It is commonly used in temperature-controlled warehouses, including those used for storing frozen food, beverages, or pharmaceuticals. However, cold storage requires additional considerations for material selection and the potential for slower retrieval times due to temperature conditions.

 

 

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